Manufacturing complex belonging to SC “Varton” is located in Bogoroditsk, Tula region and provides a full cycle of lighting fixture creation and production for the professional light solutions. It occupies an area more than 20.000 m². The complex is fitted out with advanced equipment that has no analogues around the world. Today the company produces 10 000 lighting fixtures per day.
The manufacturing complex includes:
Highly qualified specialists are working in two main areas: products design and improvement for mass production and development of small custom product batch.
Mass production is fitted out with a fully automated equipment. All steps of metalworking are implemented in an automated mode that significantly reduces the production time of the lighting fixtures housing and completely eliminates the possibility of defect appearance because of human factor. The line uses clinching system - specialized clamping technology that eliminates the need for riveting and soldering.
Semiautomatic section of small batches and prototypes manufacturing equipped with guillotine shears and coordinate-punch press for blanks cut out, bending machines, rolling line for the production of bars, machines for riveting and welding.
Fully automatic conveyor type Italian powder painting line. Inside the chamber - paint-spraying gun. Line is characterized by high performance and low defect rate. In the painting process of products intended for use in wet areas and outdoor anti-corrosion coatings is used.
Automatic production line of plastic housings and diffusers.
Semiautomatic section of products assembly includes following processes: installation of LED modules, power supply and as required emergency units. In lighting fixtures VARTON uses a special mounting system that dramatically reduces assembly time. The line will be replaced by automated at the end of 2013.
Packing of finished products are conducted in the manufacturing complex “Varton”. At this stage all products are going through engineering inspection.